Paper Slitting Machine
Description
Technical Parameters
Ruian Shengxiang Packaging Machinery Co., Ltd. ., founded in 2010, is a development, design, production, sales, service as one of the private economic entity. Mainly specialized in manufacturing of crosscutting, A4 paper cutter, cutting machine, roll cutting machine, rewinding machine, printing machines and other packaging equipment manufacturing.
Professional technical team
The company has a group capable of mechatronics engineering professionals and light industry equipment manufacturing experience, an abundant technical team, and a perfect system of processing, to absorb advanced technology at home and abroad at the same time.
Wide range of exports
We combine the market demand, constantly opening new packaging equipment, products are exported to: America in the middle east, africa, southeast asia, europe and other countries and regions, well received by customers and favor.
Professional service
We provide 24-hour service and can provide personalized solutions according to customer needs.
Wide range of products
We have a variety of products. Our main products include slitting machine, cutting machine, paper sheeting machine, bag making machine, printing machine and packaging machine.
SX-FQJ-1100A Slitter rewinder machine
Use the air shaft to feed.
Configuration of U-shaped automatic deviation correction control system.
Round knife slitting (straight knife is optional).
Double spindle rewinding.
Paper Slitter Rewinder Machine
SX-FQJ-1100C Paper slitter rewinder machine
PLC operator panel.
The machine has the functions of automatic meter counting and alarm.
The unwinding system adopts shaftless hydraulic feeding technology.
The machine is equipped with photoelectric automatic deviation correction system.
The higher power suction system is used to absorb the waste side material.
The structure of the circular knife cutting device.
FQJ-1100D Film Slitting Machine
Adopt slip type inflation shaft A.B inflatable shaft structure.
3 sets servo motor drive.
Ultrasonic web guide.
130 motor deviation correction, photoelectric tracking.
Maximum slitting speed 400m/min
The shaftless feeding, employees save worry and effort.
Double-bead duplex friction shaft adopted
Turret rewinding with highest efficiency.
Surface Winding Slitting Machine
SX-FQJ-800E Surface Winding Slitting Machine.
Unwinding automatic correction, photoelectric eye tracking.
Unwinding adopts inflatable shaft, magnetic powder brake.
Set the length to meter automatically.
The rewinding adopts A / B double inflatable shaft structure.
Equipped with round knife or flat knife, side waste blow.
SX-FQJ-1100F Film Slitters.
Loading adopt manual loading form.
Feeding device adopt whole structure.
Feeding device U type automatic deviation position control system.
Round knife slitting (straight knife is optional).
Double rewinding with one side unloading.
FQJ-1100L Film Slitter Rewinder.
This machine adopts three-phase asynchronous motor.
Automatic meter counting, alarm and other functions.
The winding adopts the structure of inflatable shaft
the unwinding adopts the photoelectric automatic deviation correction system.
Flat knife longitudinal cutting waste edge automatic discharge device (circular knife optional).
Manual feeding of inflatable shaft, 3 inches 1 pcs.
Thermal Paper Roll Slitting Machine
SX-FQJ-900R Thermal Paper Roll Slitting Machine.
Coreless rewinding paper/ Core paper roll
Automatic tension control.
Configure automatic meter recording function.
Equipped with PLC and touch screen.
Equipped with a red line and marking device to print a red line at the end of the roll.
SX-FQJ-1100B Paper Slitting Machine
Adopt key type inflatable shaft.
Master PLC programmer.
Double unwinding chain unloading 4 slides.
7-inch true color touch screen.
Pneumatic unwinding double row rewinding.
Match fan and waste edge treatment.
Also known as a slitter rewinder, paper slitters are machines that convert paper, film, and foil materials into rolls. Paper slitters can go by different names depending on the type of rolled product they intend to make, such as: ATM receipt paper rolls. Lottery paper rolls. Credit card receipt paper rolls.
Benefits of Paper Slitting Machine
Increased efficiency
These machines can significantly increase production speed and accuracy, reducing waste and downtime. Customizable Slitting Solutions: Slitter rewinders are highly adaptable and can be customized to meet specific requirements, ensuring versatility in various industries.
Quality control
Precise slitting and rewinding ensure uniform product quality, reducing defects and customer complaints.
Improve processing quality
The slitting and rewinding machine adopts advanced control technology, which can accurately control the size of slitting and rewinding, ensuring that each piece of products meets the preset specifications, greatly improving the processing quality.
Reduce labor costs
Since the slitting machine can automatically complete the slitting and rewinding work, manual intervention is reduced, thereby reducing labor costs. At the same time, it can also reduce the labor intensity of employees and save human resource costs for enterprises.
Types of Paper Slitting Machine
Rewind slitter machines
Rewind slitter machines can be characterized by their ability to rewind processed materials onto a new core or tube. These machines are commonly used to produce retail rolls of paper, plastic film, or other materials. They are also flexible, accommodating a variety of core sizes and materials. The materials are rewound with a surface rewinder or a center rewinder. The slitting technique of the machine can be shear cut, razor cut, or score cut. The rewind slitter machine is available in different models, ranging from manual ones to fully automatic machines.
Cantilevered slitter machines
Cantilevered slitter machines are used to cut wide rolls of materials, such as foam, rubber, or adhesive tape, into narrower rolls. These machines are constructed with a cantilevered design, which allows easy access to the cutting zone for adjustments and maintenance. Cantilevered slitters have an adjustable speed and a high cutting accuracy. They are also equipped with various types of blades that can be used for different materials, such as razor blades, shear blades, and crush cut knives.
Center-driven slitter machines
Center-driven slitter machines are commonly used in the film, paper, and flexible packaging industries. The machine is driven by a center mechanism, which provides more precise control over the tension of the material being processed. This helps to ensure uniform slitting quality. The machine also has interchangeable slitting modules that can be easily changed to accommodate different types of materials and cutting requirements. The center-driven slitter machine can be a duplex slitter, a turret slitter, or a surface slitter, depending on the rewinding method. It is also equipped with quick-change features, automatic positioning systems, and touchscreen controls.
Razor slitter machines
Razor slitter machines are designed to cut various types of materials using razor blades. The materials include non-woven fabrics, paper, plastic films, foils, laminates, and textiles. The razor slitter machine can be used for all types of roll-to-roll cutting applications. It is also versatile and adjustable, making it easy to change the width of the materials being cut. In addition, the machine is available in manual, semi-automatic, and fully automatic models.
Application of Paper Slitting Machine
Packaging: This segment primarily focuses on the use of paper slitting machines in the packaging industry, where precision and efficiency in cutting various types of packaging materials are essential.
Label production: Paper slitting machines play a crucial role in the label production sector, ensuring accurate cutting and formatting of labels used in various industries such as food and beverage, pharmaceuticals, and consumer goods.
Printing: In the printing industry, these machines are utilized to slit large rolls of paper into smaller, manageable rolls that are suitable for different printing processes, thus enhancing operational efficiency.
Paper mills: Paper slitting machines are integral to paper mills for converting large paper rolls into smaller rolls or sheets, facilitating further processing and distribution.
Others: This category includes various niche applications where paper slitting machines are used, such as in the production of specialty papers or non-woven materials, catering to specific industrial needs.
Receiving mechanism and tensioning device: The receiving mechanism of the paper slitting machine is mainly composed of a chain, a synchronous wheel, a magnetic powder clutch and an air expansion shaft. As long as the adjustment is made, the two reels are controlled by one motor. The current of the magnetic powder clutch can change the tension of the receiving shaft.
Paper slitting machine frame and transmission system: The paper slitting machine frame is composed of left and right wall panels,
supporting blocks and unloading mechanism. The transmission system is mainly used for pulling raw materials and winding finished products. It is driven by the variable frequency stepless speed regulation motor through the motor V belt to drive the traction roller. The main traction rubber roller and the driven traction rubber roller are in close contact with each other. The traction material is driven, and the lower circular cutter shaft is operated synchronously by the active traction roller to achieve better cutting requirements. The lower circular cutter shaft drives winding A and winding B to operate synchronously, so as to achieve the purpose of receiving materials.
Slitting knife holder: The slitting knife holder of the paper slitting machine has circular knife slitting and straight knife slitting. The operating handle can make the round knife move slightly in the axial direction, and the round knife edge and cushion cover can be adjusted by the plane cam. Shear gap of the groove.
Rewinding and discharging of waste: The wind of the blower is used to discharge waste through the air duct.
Traction component: The traction component of the paper slitting machine is mainly composed of a pair of traction rubber rollers and multiple hard alumina rollers, which are used to take out the raw materials for the finished product. Power is obtained from the electric motor through V. The belt is passed to the active traction roller for operation.
Discharge mechanism and automatic rectification: Discharge mechanism is mainly composed of discharge shaft, support block, cylinder, base, left and right movable seats, etc. It is composed of automatic correction device: photoelectric opening, correction guide roller, left and right support, correction moving plate and ball . Nuts and screws, synchronous motors and left and right limit switches.
Process of Paper Slitting Machine
Preparation
Make sure the work area is clean and tidy, check whether all safety devices are operating normally, and confirm the availability of required knives and accessories.
Start-up operation
Turn on the main power according to the operating guide on the equipment, wait for the machine to load the system and complete the self-test.
Setting adjustment
Adjust the parameters of the Paper Slitting Rewinding Machine, such as cutting speed, tension, knife disc and knife position, according to the required size and material type.
Loading materials
Place the roll materials correctly on the unwinding rack of the rewinder and slitter, making sure they are properly aligned and securely fixed.
Start slitting
According to your specific requirements, start the rewinder and slitter and observe the cutting process. Make sure that the size and quality of the cutting are as expected.
End of work
After slitting, remove the cut small rolls and organize them, turn off the main power of the rewinder and slitter, and do a good job of cleaning and maintenance of the equipment.
Refuel the oil hole of the screw rod once a day. And remove foreign matter, dust and oil on the screw rod, blade, tool holder, tool holder, and sliding guide post.
Regularly add lubricating oil to the transmission chain and gear every half a month. Check the screws to prevent loosening and damage to the machine.
Regularly check whether the chain and transmission belt are loose every month.
When the laminating and pulling paper rollers are not working, they should be raised to a high position and not pressed on the active rubber rollers to avoid deformation. When cleaning the paper-drawing and laminating rubber rollers, use a neutral detergent to clean them. Please do not scrub them with gasoline or pine perfume to prevent premature aging.
When not working, wipe the surface of the machine with a towel or soft cloth to keep the machine clean and clean.
When the machine is idle, oil seal the screw rod, blade, knife seat, etc., and oil the electroplated parts to prevent corrosion.
1.Material types to cut: Determine the materials you'll be cutting, such as textiles, PVC, fiberglass, or geotextiles. Different machines handle various materials with different levels of efficiency.
2.Slitting capacity: Assess the maximum width and diameter of the rolls the machine can handle. Make sure it matches your production requirements.
3.Precision and speed: Look for a machine that offers high precision and cutting speed to enhance productivity and reduce waste.
4.Ease of use: Choose a machine with an intuitive interface and minimal maintenance needs to minimize downtime and operational costs.
Power requirements and consumption.
5.Consider the power specifications of the machine: Ensure your facility can support the electrical load and that the energy consumption aligns with your operational budget.
Production performance
Evaluate the slitting machine's throughput capabilities. High-speed, accurate machines can significantly boost production efficiency and output.
Space requirements
Measure the available space in your facility and ensure the slitter's dimensions fit comfortably. Consider the layout for easy operation and maintenance access and also security distances.
Labor commitment
Understand the level of skilled labor required to operate and maintain the machine. Training may be necessary for optimal performance and safety. The more automated and simple it is to use, the easier it will be to delegate the tasks of cutting and processing the rolls.
Warranty, support and maintenance
Look for machines that come with a comprehensive warranty and robust technical support. Regular maintenance and readily available spare parts are crucial for minimizing downtime.
Safety considerations
Ensure the machine includes safety features to protect operators. This includes emergency stop functions, safety guards, and sensors to prevent accidents.
Level of digitalization and automation
Consider machines with advanced digital controls and automation capabilities. Automated machines can improve efficiency, reduce human error, and provide greater consistency. Touch screens with pre-configured cutting programs or connected cutting machines are always recommended for better updating with upcoming electronic features and for remote support.
Think also in the small details
Machines with auto-maintenance features can help in reducing downtime and ensuring consistent performance. Look for features such as automatic blade lubrication and self-diagnostic systems. For exemple consider to introduce a quick and clean self sharpen for the cutting blade, ethernet connection for a better integration in you production process, laser marks for precission, touch screens with preconfigured cutting programs, wrapping system, emergency stoppers, etc.
Budget
Establish a clear budget that includes the purchase price, installation, training, maintenance and possible upgrades. Balancing costs with the capabilities and benefits of the cutting machine is key to making a solid investment. Cheaper options tend to be more expensive in the medium term. The more durable a roll cutter is, the lower the cost per hour of use. All without taking into account the productivity that will contribute to the economy of scale of your company.
Our Factory
Ruian Shengxiang Packaging Machinery Co., Ltd. ., founded in 2010, is a development, design, production, sales, service as one of the private economic entity.
Our Certificate
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